Rabu, 27 Agustus 2014

Understanding Electric Motors

The electric motor is an electromechanical device that converts electrical energy into mechanical energy. This mechanical energy is used for, for example, rotate the pump impeller, fan or blower, drive the compressor, lifting materials, etc..
Electric motors are used in the home (mixer, electric drill, fan) and in industry. The electric motor is sometimes called a "work horse" industry because it is estimated that motors use about 70% of the total electrical load in the industry.
How it Works Electric Motors
Mechanism of action for all motors are generally the same (Figure 1):

     Electric current in a magnetic field will give gayaJika current carrying wire is bent into a circle / loop, loop makakedua side, ie at right angles to the magnetic field, will have no force in the opposite direction.

     Pair of forces creates rotary power / torque to rotate the coil. Motors have multiple loops on dinamonya to provide a more uniform torque and the magnetic field generated by the coil arrangement called the electromagnetic field.


load Motor
In understanding a motorcycle, it is important to understand what is meant by the motor load. Load refers to the output power of the play / torque in accordance with the required speed. Loads can generally be categorized into three groups (BEE India, 2004):

     Constant torque load is a load where the output power requirement varies with the speed of operation but the torque does not vary. Examples of constant torque loads are conveyors, rotary kilns, and constant displacement pumps.

     Variable torque load is the load torque varies with speed of operation. Examples of variable torque loads are centrifugal pumps and fans (torque varies as the square of the speed).

     Constant power load demand is the load torque change inversely with speed. Examples for constant power load is machine equipment.

The electric motor type
This section describes the two main types of electric motors: DC and motors. A list of suppliers of electric motors available in (www.directindustry.com/find/electric-motor.html.)
Figure 3 shows the most common electric motor. These are categorized based on the input supply, construction, and operation mechanism, and are described further below.


Types and kinds of electric motors

The figure below shows the most common electric motor. These are categorized based on the input supply, construction, and operation mechanism, and are described further below.

1 DC Motor
Direct current motor, as the name implies, uses a direct current indirect / direct-unidirectional. DC motors are used in special applications where high torque or acceleration over a broad speed range.
DC motor which has three main components:
DC motors
The polar terrain.

Simply put, the interaction of two magnetic fields causes the rotation of the DC motor. DC motor has a stationary field poles and armature that moves in the space between the bearing field poles. A simple DC motor has two field poles: a north pole and a south pole. Magnetic lines of force extend across the opening between the poles from north to south. For motors larger or more complex contained one or more electromagnets. Electromagnet receives electricity from outside resources as the field structure.

     Dinamo.

When the current goes through the armature, it becomes an electromagnet. Cylindrical dynamo, connected to the countershaft to drive the load. For the case of a small DC motor, the armature rotates in a magnetic field formed by the poles, to the north and south magnetic poles change locations. If this is the case, the current is reversed to transform north poles and south dynamo.

     ƒCommutator.

This component is mainly found in the DC motor. Its purpose is to reverse the direction of the electric current in the armature. The commutator also aids in the transmission of current between the armature and resources.
Advantages Of DC Motor
The main advantage is the DC motor speed control, which does not affect the quality of power supply. It can be controlled by adjusting:

     ƒTegangan dynamo - increasing the armature voltage will increase the speed
     ƒArus field - reducing the field current will increase the speed.

DC motors are available in many sizes, but its use is generally limited to a few low speed, low power use to moderate such as machine tools and rolling mills because of problems with mechanical commutation at a larger size. Also, they are restricted only for use in areas that are clean and not dangerous because the risk of sparking at the brushes. DC motors are also relatively expensive compared to AC motors.

calculation
The relationship between speed, field flux and armature voltage is shown in the following equation:
where:

E = electromagnetic force that developed the dynamo terminals (volts)
Φ = flux field is directly proportional to the field current
N = speed in RPM (revolutions per minute) T = electromagnetic torque
Ia = armature current
K = constant equation


Characteristics of DC Shunt Motor



Characteristics of DC shunt motor


Here on a shunt motor speed (ETE, 1997):
The speed is practically constant independent of load (up to a certain torque as speed decreases, see Figure above) and therefore suitable for commercial use with a low initial load, such as machine tools.
Speed ​​can be controlled by means of inserting resistance in series with the armature arrangement (reduced speed) or by inserting resistance in the flow field (velocity increases).
2 Motor AC

Alternating current motor uses an electric current that reverses direction on a regular basis at regular intervals. The electric motor has two basic electrical parts: a "stator" and "rotor" as shown in Fig. The stator is the stationary electrical component. The rotor is the rotating electrical component to rotate the motor shaft.

The main advantage of DC motors over AC is that the speed of an AC motor is more difficult to control. To overcome this disadvantage, AC motors can be equipped with variable frequency drives to control the speed increase reduced power. Induction motor is a motor that is most popular in the industry because of its reliability and easier maintenance. AC induction motors are inexpensive (half or less than the price of a DC motor) and also provide power to weight ratio is quite high (about twice the DC motor).

     Synchronous Motor

Synchronous motors are AC motors, working at a steady pace on the frequency of the system. These motors require direct current (DC) for the generation of power and has a low starting torque, and therefore synchronous motor suitable for use beginning with the low load, such as air compressors, motors and generators frequency changes. Synchronous motors are able to improve the power factor of the system, so it is often used in systems that use a lot of electricity.
Synchronous Motor
The main components of Synchronous Motor:
Rotor. The main difference between synchronous motor and the induction motor is that the rotor of the synchronous motor at the same speed as the rotating magnetic field. This is possible because the magnetic field of the rotor is no longer induced. The rotor has permanent magnets or DC-excited currents, which are forced to lock in a certain position when confronted with another magnetic field.
ƒStator. The stator generates a rotating magnetic field which is proportional to the frequency supplied.
This motor rotates at synchronous speed, which is given by the following equation (Parekh, 2003):
where:
f = frequency of the supply frequency
P = number of poles

     Induction Motor

Induction motors are the most common motors used in various industrial equipment. Its popularity is due to their simple design, cheap and easy to come by, and can be directly connected to an AC power source
Induction motor has two main electrical components:
Rotor induction motor using two types of rotor:
- Squirrel cage rotor consists of thick conductive rods embedded in slots parallel plots. These bars are short-circuited at both ends by means of short-circuiting rings.
- A wound rotor has three-phase windings, double-layer and distributed.
Created around a circle of stator poles. Three phase digulungi wire on the inside and the other end connected to a small ring that is mounted on the rod as the brush is attached to it.
ƒ
Stator. The stator is made of a number of stampings with slots to carry three-phase windings. It is wound for a definite number of poles. Windings are geometrically spaced 120 degrees.
Induction Motor
Classification of Induction Motors
Induction motors can be classified into two main groups (Parekh, 2003):
Single-phase induction ƒMotor. This motor has only one stator winding, operating with single-phase power supply, has a squirrel cage rotor, and requires a tool to turn the bike. So far this bike is the most common type of motor used in household appliances, such as wind fan, washing machine and clothes dryer, and for the use of up to 3 to 4 Hp.
ƒMotor three-phase induction. Rotating magnetic field produced by a balanced three-phase supply. These motors have high power capabilities, can have a squirrel cage or wound rotor (although 90% have a squirrel cage rotor); and self-starting. It is estimated that approximately 70% of the motor industry uses this type, for example, pumps, compressors, conveyor belts, power lines and grinder. Available in sizes 1/3 to hundreds of horsepower.
Induction Motor Speed
Induction motor works as follows. Electricity is supplied to the stator, which generates a magnetic field. The magnetic field is moving at synchronous speed around the rotor. Rotor current generates a second magnetic field, which is trying to fight the stator magnetic field, which causes the rotor to rotate.
However, in practice, the motor never runs at synchronous speed but the "base rate" is lower. The difference between these two speeds due to "slip / shear" which increases with increasing load. Slip only occurs in an induction motor. To avoid slip ring can be mounted a slide / slip ring, and the motor is called "slip ring motors / slip ring motors".
The following equation can be used to calculate the percentage of slip / friction (Parekh, 2003):
where:
Ns = synchronous speed in RPM
Nb = base speed in RPM
The relationship between load, speed and torque
Figure below shows the torque-speed curve of three-phase AC induction motor with a fixed current. When the motor (Parekh, 2003):
Start ƒ- flame lit there is apparently a high initial currents and low torque ("pull-up torque").
ƒ- Achieve 80% full speed, the torque is at the highest level ("pull-out torque") and the current begins to drop.
- At full speed, or synchronous speed, torque and stator current down to zero.
Torque-Speed ​​Curve AC Induction Motors

Electric Motors

1-phase AC generator
1 phase generator is a generator that can generate voltage 1 phase so it only has a single generator stator coil only.
Part of this generator consists of

     The generator stator is not rotating
     The generator rotor is moving.

Construction syinchon generator can be distinguished:

     Outer pole generator, usually fixed while the magnetic coil is the formation of GGL moving parts / spinning.
     Poles in the generator, the generator is part of the magnet is moving / rotating coil while the formation of GGL is the part that does not move.

Judging from the type of reinforcement, the generator's magnetic currents can be divided into

     Generator amplifier (self exited)
     Generators separate amplifier (Exinted separately).

Motor 1 phase G = 24, P = 4 Half coil
Type - the type of AC motor can both be distinguished
1 Motor series
2 Motor Shaded pole
3 Motor Repulse
4. Motor universal
5. Run capacitors
6 Star capacitor
Motor star sentifugal capacitors usually have a switch, the switch that serves to break the auxiliary coil (auxilary winding) if the motor is spinning 75% of the normal rotation, so that the motor is working only primary coil alone (main winding).
To reverse the direction of motor rotation can be done by reversing the direction of the current in the coil auxiliary or primary coil, with the proviso that the motor should stop rotating ... first.
Motor 1 phase G = 24, P = 4 full (Whole) coil
Type - the type of motor capacitors
1 Run capacitors
2 Star capacitor
3 Doble capacitor
This capacitor motor rotation (n) is very certain, that be affected by:
1 The number of magnetic poles (p)
2 The frequency electric (f)
So: n = 120 X f / p (rpm)
For wrapped around the stator we must know
1 Number of poles (P)
2 The number of grooves (G)
3 Width of the coil (which)
4 The number of grooves per pole per phase (q)
So: yg = G / P
Seen from the electric motor windings are divided into 2
1 coil consentris (centered)
2 coil distribution (spread)
Type the stator windings are divided into
1 Whole coil type (full) coil
2 Half coil winding type
Motor 3 phase G = 36 P = 6 Whole (full) coil
Based on the shape of the head liaison between the sides of the coil, the stator can be distinguished
1 Barrel type is typically used coil winding coils impinge / spread (winding distri plugs)
2 Spiral coil motor type is centered (consentrin)
Based on the comparison of the groups by the number of pole magnet coils are used, the stator can be distinguished
1 coil windings half (half coil winding) is the coil group half when more number of pole - pole magnet.
2 full coil windings (whole coil winding) the coil when the group is equal to the number of poles - magnetic poles.
Based on the distance between the magnetic poles, the stator windings can be distinguished
Step 1 (full pitch) when the minister to move the sides of the coil windings in the coil group is equal to 180 electrical degrees. Y = π
Step 2 short (fracti - pitch) when the coil step hand-side coil on coil lebil a small group of 180 electrical degrees. Y <π
Motor 3 phase G = 24, P = 4 half coil consentris
For generatot or wrapped around the stator motor stator, we must consider several factors, among others:
a. Number of phase (m)
b. The number of grooves (G)
c. Number of poles (P)
So that G = P.m.q
q = number of grooves perkutub each phase
3-phase motors G = 24, P = 4 full coil consentris
3-phase motors rotation is influenced by the frequency factor (f), the number of magnetic poles, the motor proficiency level on the terminal there is a notation: UVW; XYZ and can be connected in star (Setar) Y or delta (Δ)
3-phase motors which can be converted into a speed of 2 to 4 speed is called "motor Dahlander" change as the change of magnetic poles.
Series dc motor
1-phase transformers
3 phase transformers
3 phase generator
Step work roll electric motor
There are electric motors 1 & 3 phase.
There are two kinds of coils, namely: Concentric and Spiral. To improve the electric motor or generator and the like, the steps are as follows:
In the first image (For beginners) plot, plan and list of full winding coil or half coil and first calculated the number of windings ... original.
Prespan (Paper plastics which are used to coat the wire with the email body in the groove)
Prespan paper or mica to coat Email coil (coil) adjusted to its original diameter.
Measure the width of the stator coils and make the mall
Mal: The diameter of the circle on the coil.
Sirlak: To coat the coil which is mounted on the motor so that if there are scratches on the email can be covered.
Install the coil / wire in the groove email - groove that has rolled from the main coil former.
After all the coils mounted on the groove, must be in advance meger. To know that there is a coil that is connected to the body
After installing the coil should be in the first meger. Useful to check if the coil is not leaking.
Can also use the ohm meter to determine the custody of each coil, the resistance between the coil can substitute Meger if do not have ...
Meger: Giving the AC power by using the tool (Tool) on a swivel so that electric currents produce up to 1000 Volts. So it should be 2 to avoid contact with the flow of electricity were.
When finished wrapped around the stator, coil gauge and the results are good we try to electrical voltage.

Roll ELECTRIC MOTORS 3 PHASE

PART I. -Sections 3 PHASE MOTOR
Motor 3 phase basically consists of a stator is the stationary (static) and the rotor is the moving / rotating (rotation).
II. EQUIPMENT AND MATERIALS
The equipment should be provided as a reference in wrapped around the stator is as follows:
A. Equipment:
Wrenches 1 / ring
2 Screwdriver
3. Tracker
4. Hammer
5. AVO meters
6. Megger / insulation tester
7 Solder
8. Tacho meter
9. Wire brush

A. Materials:
1 Wire email
2 Paper prispan / insulation paper
3 Lak / laquer insulation
4 sleeves (slove)
5. Paper rub
6 Cable NYAF
7 Lubricants / grace
8 Brush
9 Tin / tinnol
III. THEORY OF SUPPORTING
A. The form of the coil:
1. centered / concentric / spiral winding
2 snare / gusset / lap winding
3 Waves

A. Formulas
The ends of the coil are marked with the letters U, V, W, X, Y, and Z when the base is marked U, the ends of X, Y and the base of the base of the tip V W ends Z.
Terms slot number, the calculation of the number of slots should be divided by 4 and 3


C. EXAMPLE CALCULATION
1 3-phase motors have a stator grooves (g) 12 grooves, number of poles (2p) = 4, a single layer.
completion:
Ys = G / 2p = 12/4 = 3
So that the tip of the wire in the groove enter the number 1, then the other end of the groove number 4.
Q = G / 2 p.m = 12 / 4.3 = 1
Mean number of coils of each group is 1.
K = G / 2p = 12/4 = 3
Each pole consists of 3 coils
KAR = 360 / G = 360/12 = 30 radians
The distance between the grooves 30 radians
KAL = KAR .P = 30. 2 = 60 electrical
Kp = 120 / KAL = 120/60 = 2
If the first phase at the start of phase 1 then the second groove from the groove to 3
A list of windings: sigle layer in the groove means there is only one coil.
U | 1-4 7-10 I I I X
V I I I 9-12 I 3-6 Y
W 11-2 I 5-8 I I I z
Figure stretch:



2.Double layer, just as a matter of winding number 1 but used is a double layer winding
U I I I 1-4 7-4 7-10 I I I I I 1-10 X
V I I I 3-6 9-6 9-12 I I I I I 3-12 Y
W 11-8 I 5-8 I I I I I I 11-2 5-2 I z



3. Planning 3-phase motors with plot number 24 and 36
Poles made ​​4 pieces with a single-layer winding.
completion:
A. For a stator with 24 grooves
Ys = G / 2p = 24/4 = 6
Step entanglement is 1 -7
Q = G / 2 p.m = 24 / 4.3 = 2
Mean number of coils per group 2.
K = G / 2p = 24/4 = 6
Each pole consists of 6 coils
KAR = 360 / G = 360/24 = 15 radians
The distance between the grooves 15 radians
KAL = KAR .P = 15. 2 = 30 electrical
Kp = 120 / KAL = 120/30 = 4
If the first phase at the start of the second phase, the first groove of the groove to 5
A list belitannya as follows.
1-7 U I I I I X 13-19
2-8 I I I I 14-20
5-11 V I I I I Y 17-23
6-12 I I I I 18-24
W 9-15 I I I I z 21-3
I 10-16I I 22-4 I
Figure stretch:




completion:
B. For a stator with 36 grooves
Ys = G / 2p = 36/4 = 9
Step entanglement is 1 -10
Q = G / 2 p.m = 36 / 4.3 = 3
Mean number of coils per group is 3.
K = G / 2p = 36/4 = 9
Each pole consists of 6 coils
KAR = 360 / G = 360/36 = 10 radians
The distance between the grooves 15 radians
KAL = KAR .P = 10. 2 = 20 electrical
Kp = 120 / KAL = 120/20 = 6
If the first phase at the start of phase 1 then the second groove from the groove to 7
A list entanglement as follows.
1-10 U I I I I X 19-28
2-11 I I I I 20-29
3-12 I I I I 21-30
7-16 V I I I I Y 25-34
8-17 I I I I 26-35
9-18 I I I I 27-36
W I 13-22I I 31-4 I z
I 14-23I I 32-5 I
I 15-24I I 33-6 I
Figure stretch:


Motor with double speed
Motor with double speed or two-speed can be constructed in two ways, the first is that there are two motor windings, for example, the entanglement with the speed of 3000 rpm, and at the same stator windings wrapped around the second with a speed of 1000 rpm, it is obvious that the skills that have been obtained already covers, while the second way is winding Dahlander.
This type of entanglement is not using the formula - the formula for entanglement connection only develop the system, the following is an example - Dahlander windings example:
a. for motors with 24 grooves

b. for motors with 36 grooves

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